Zinc Die Casting Machine Enamel Pin Diecast Machine Pin Badge Machine

Zinc Die Casting Machine Enamel Pin Diecast Machine Pin Badge Machine

Developed for badge and lapel pin manufacturers pursuing higher production efficiency and lower long-term operating costs, this 88-ton energy-saving hot chamber die casting machine delivers stable, high-output zinc alloy badge production with significantly reduced per-unit energy consumption, improving the cost competitiveness of mass-produced badge products.

Built with a fully reinforced machine frame, high-strength tie bars, thickened platens and enlarged positioning steel pins, the equipment features extremely high overall rigidity, strong impact resistance and stable load-bearing performance. This structural advantage effectively reduces mechanical deformation and extends the machine’s overall service life to 15–20 years, delivering excellent long-term return on investment for badge factories.

It adopts a premium German PLC control system with color touch screen for precise monitoring and regulation of injection speed, pressure and all critical process parameters. The optimized injection profile and closed-loop control system greatly shorten overall cycle time, increasing daily output of badge and pin parts. At the same time, the automatic pressure relief energy-saving system substantially reduces per-unit energy consumption compared to conventional hydraulic machines, cutting long-term electricity costs for every badge and pin produced. The built-in fault display function helps operators identify and resolve issues quickly to minimize production downtime.

The hydraulic system applies dual proportional control to realize multi-stage injection and low-pressure mold clamping functions, and is fitted exclusively with high-quality European or Japanese oil seals to ensure leak-free, stable and durable hydraulic operation under long-shift working conditions. The hydraulic die height adjustment device enables fast, labor-saving mold installation and replacement, reducing changeover downtime and improving overall equipment effectiveness.

The injection unit equipped with high-flow valves and a precision piston accumulator provides highly stable, repeatable and accurate injection output, compatible with various badge and pin mold structures and designs. A high-efficiency oil cooling system maintains constant hydraulic temperature and stable running status throughout extended production runs. An optional mold sweeping robotic arm is available to further improve production efficiency and reduce labor costs.